05/08/2025
Ansteel Co., Ltd. has successfully developed 460 MPa grade high-strength and toughness steel for locomotives.
Ansteel Co., Ltd. has launched the world's first 100mm-thick 460MPa-grade high-strength and high-toughness steel for locomotives, breaking through the application technology for extremely cold environments of -50°C and providing key material support for railway transportation equipment such as the Fuxing bullet train.
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I. Mechanical propertiesThe mechanical properties of steel bars are determined by tests. The mechanical properties used to measure steel bar quality standards include yield point, tensile strength, elongation, cold bending performance and other indicators.(1) Yield point (fy)When the stress of the steel bar exceeds the yield point, the tensile force does not increase but the deformation increases significantly, which will produce a large residual deformation. The tensile force per unit area of the steel bar obtained by dividing the tensile force at this time by the cross-sectional area of the steel bar is the yield point σs°(2) Tensile strength (fu)Tensile strength is the tensile force obtained by dividing the maximum tensile force that the steel bar can withstand before it breaks by the cross-sectional area of the steel bar. Tensile strength is also called ultimate strength. It is the maximum stress value in the stress-strain curve. Although it has no direct meaning in strength calculation, it is an essential guarantee item in the mechanical properties of steel bars. Because:a. Tensile strength is the ultimate ability of steel bars to withstand static loads. It can indicate how much strength reserve the steel bar has after reaching the yield point. It is an important indicator of resistance to plastic failure.b. Defects in the steel bars during the melting and rolling process, as well as unstable chemical composition of the steel bars, are often reflected in the tensile strength. When the carbon content is too high and the temperature at the end of rolling is too low, the tensile strength may be very high; when the carbon content is low and there are too many non-metallic inclusions in the steel, the tensile strength is low. c. The level of tensile strength has a direct impact on the ability of reinforced concrete structures to resist repeated loads. (3) Elongation Elongation is the maximum strain value when the specimen is broken in the stress-strain curve, also known as elongation. It is an indicator of the plasticity of steel bars. Like tensile strength, it is also an essential guarantee item in the mechanical properties of steel bars. The calculation of elongation is the percentage of the length of the elongated part of the steel bar when it breaks under tension. By putting the two broken sections of the specimen together, the length of the gauge section after fracture, L1, can be measured. Subtracting the original gauge length, L0, is the plastic deformation value. The ratio of this value to the original length is expressed as δ, that is, the larger the elongation δ value, the better the plasticity of the steel. The elongation is related to the gauge length. For hot-rolled steel bars, the gauge length is 10 times the diameter of the specimen as the measurement standard, and its elongation is expressed as δ10. For steel wire, the gauge length is 100mm as the measurement standard, expressed as δ100. For steel strands, it is δ200. (4) Cold bending performance Cold bending performance refers to the ability of steel bars to resist cracking when they are plastically deformed by cold processing (i.e. processing at room temperature). The cold bending test is a test to determine the ability of steel bars to withstand bending deformation at room temperature. During the test, the magnitude of stress should not be considered. Instead, a steel bar specimen with a diameter of d is bent to 180° or 90° around a bend with a diameter of D (D is specified as 1d, 3d, 4d, or 5d). The steel bar specimen is then inspected for cracks, scales, fractures, and other phenomena to determine whether its quality meets the requirements. The cold bending test is a more stringent test that can reveal defects such as uneven internal structure of the steel bar.II. Mechanical properties(1) The total elongation δgt of the steel bar under maximum force is not less than 2.5%. If the supplier can guarantee this, no test is required.(2) According to the requirements of the purchaser, steel bars that meet the following conditions can be supplied:a. The ratio of the measured tensile strength of the steel bar to the measured yield point is not less than 1.25;b. The ratio of the measured yield point of the steel bar to the minimum yield point specified in the table above is not greater than 1.30.III. Process performance(1) Bending performanceAfter bending 180 degrees according to the bend diameter specified in the table below, no cracks shall occur on the surface of the bent part of the steel bar. Brand Nominal Diameter a(2) Reverse Bending PerformanceAccording to the requirements of the purchaser, the steel bar can be subjected to reverse bending performance test.The bending center diameter of the reverse bending test is one steel bar diameter larger than that of the bending test. First bend 45 degrees forward, then bend 23 degrees in reverse, and then bend 23 degrees in reverse. After the reverse bending test, no cracks shall be generated on the surface of the steel bar at the bent part.
The mechanical properties of steel bars are the laws of reaction and change when the steel bar is subjected to force, including the yield strength of steel bars, the tensile strength of steel bars, the elongation of steel bars and the cold bending performance. The yield strength of steel bars is the stress generated by the steel bar to resist deformation, the tensile strength is the maximum bearing capacity of the steel bar, the elongation is the percentage of the extended part of the steel bar to the original length when it is broken, and the cold bending performance is the performance of the steel bar that can withstand bending without breaking at room temperature. Testing the mechanical properties of steel bars is one of the main tasks of construction engineering inspection personnel. By testing the mechanical properties of steel bars, the quality of the project can be effectively guaranteed and the occurrence of safety accidents can be prevented.
1. Galvalume steel sheets can form strong welds during welding. The aluminum-zinc layer on its surface will interact with the base material under high temperature to form a special alloy layer, which helps to improve the strength and toughness of the weld and reduce the risk of weld cracking and falling off.2. Galvalume steel sheet has strong welding adaptability. Whether using traditional arc welding, gas shielded welding, or newer laser welding methods, good welding results can be achieved. Different welding processes can be selected according to specific welding requirements and workpiece characteristics to achieve the best welding quality.3. The welding process of Galvalume steel sheet is relatively stable. The changes of the aluminum-zinc layer in the heat-affected zone of welding are relatively controllable, and serious oxidation, dezincification and other phenomena will not occur, thus ensuring the continuity and stability of welding. This makes welding operations easier to control, improving productivity and consistent weld quality.4. When welding Galvalume steel sheets, some issues need to be noted. For example, the welding parameters should be selected appropriately. Too high a welding temperature or too long a welding time may cause excessive burning of the aluminum-zinc layer or welding defects. In addition, post-welding treatment is also important, such as timely cleaning of welding slag and oxides in the welding area to prevent corrosion.
Those marked with "E" must meet two requirements:1. The ratio of the measured tensile strength to the measured yield strength must not be less than 1.25;2. The ratio of the measured yield strength to the standard yield strength must not be greater than 1.30;
Production requirements: If compared with ordinary rebar, if it has an E it means it is an earthquake-resistant rebar that can meet all the performance indicators of ordinary rebar and also achieve an earthquake-resistant effect. Comparing its tensile strength to yield strength ratio, it cannot be less than 1.25. The maximum total elongation of the rebar cannot be less than 9%.Different characteristics: without E, it is the ordinary type, but with E, it is the earthquake-resistant type. The essential difference is that the ductility of the rebar is more prominent, and it can have better deformation resistance and plasticity during earthquakes.Different structure: Compared with ordinary rebar, this rebar with E has earthquake-resistant properties. Even if the house is hit by an earthquake shock wave, it will not collapse completely within a certain period of time, which can improve its earthquake resistance.
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